Gill Civil delivered large-scale PQC, lean mix, drainage, and ducting works as part of the Manchester Airport Transformation Project, completing the scheme safely and on programme within a live 24-hour airside environment while enhancing apron capacity and long-term performance.
Gill Civil delivered major Pavement Quality Concrete (PQC) and lean mix concrete works as part of the Manchester Airport Transformation Project. The scope included installation of 150,000m² of PQC (320-430mm), 151,000m² of lean mix (150-175mm), over 1,000lm of F900 Gatic slot drainage with associated chambers and silt boxes, and AGL secondary ducting. The works also involved full mobilisation of an on-site batching plant and UKAS-accredited testing laboratory across both airside and landside areas, supporting a significant upgrade to airfield infrastructure.
Extensive concrete volumes and phased sectional handovers required continuous 24-hour operations within a live airside environment, demanding careful planning and strict safety compliance. On-site batching with heated water systems ensured consistent production during winter conditions, while articulated dump truck logistics enabled efficient movement of materials across the site. Controlled compaction methods and semi-mechanised laying techniques were implemented to maintain consistent quality and meet stringent airfield specifications throughout the programme.
Strategic planning, in-house production capability, and experienced airport delivery teams enabled safe, on-time, and within-budget completion. The works significantly increased apron capacity and delivered durable, high-performance pavement and drainage infrastructure. The project was completed while maintaining uninterrupted airport operations, enhancing long-term resilience and supporting future growth of the airfield.
Gill Civil delivered deep pavement reconstruction up to 800mm across Stands 27 and 63 at Manchester Airport, using fast-setting concrete and controlled pours to return both areas to operation within programme.
Gill Civil delivered landside pavement and drainage infrastructure for Pier 2 at Manchester Airport, safely and on programme within a live environment, enhancing long-term performance and operational efficiency.
Gill Civil delivered full-depth rehabilitation of 29 damaged bays on Manchester Airport’s Echo 9 Taxiway, using onsite-batched concrete during restricted night possessions and completing the expanded works one shift ahead of schedule.
